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Case Studies

	Push Back Rack Team Solutions Three MHEDA member companies banded together to complete a series of warehouse storage system projects ranging from 100,000 sq. ft. to over 350,000 sq. ft. in nine distribution facilities across the United States.
	High Density Pallet Storage The facility was designed to provide for ever increasing inventory levels and eliminate the need for outside warehousing. The costs associated with these requirements were skyrocketing as the business grew and filled the distributions facilities. The systems that have been implemented in the facility combine three very different styles of storage to address the various requirements within the facility.
	Pallet Conveyor with Bridge and Vertical Lift Elevators Faced with the need to expand production capacity and subsequent storage capacity into a new building, a local beverage manufacturer was forced to analyze the most cost effective solution for handling product between two facilities. The growth alternatives would not allow for on site expansion due to land constraints. The resulting expansion was across a road. We analyzed the costs associated with AGV’s, shuttling with trucks, relocation of palletizing equipment and the use of pallet conveyor to shuttle finished pallets.
	High Density Bulk Carton Storage The challenges at Duckhead apparel were to provide for a large volume of bulk carton storage with many different SKU's and a diverse case pick area that allowed for growth and expansion. The solution that we developed and implemented for the warehouse in Winder, GA was a combination of very narrow aisle, high bay selective rack and a three level pick module with carton flow shelves throughout.
	Increase Space – Mezzanines Recently one of our customers was in the process of investigating how to best utilize the space in their building, and they asked us for solutions to the problem. The discussions resulted in the installation of a very heavy duty mezzanine to elevate large containers of their raw materials storage above the mixing operation. The structural mezzanine was designed to hold 2,000 plus gallon containers of materials. The resulting space savings allowed for the mixing area to be moved under the platform and the space to be utilized for staging of finished product.